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Understanding ERP Systems and Knowing When to Upgrade

  • Writer: Scott Pagel
    Scott Pagel
  • Nov 7
  • 4 min read

Enterprise Resource Planning (ERP) systems play a crucial role in managing the core processes of many organizations. They connect various departments like finance, supply chain, manufacturing, and human resources into a single platform. But what exactly is an ERP system, and how do you know when it’s time to upgrade? This post explores these questions to help you make informed decisions about your business technology.


What Is an ERP System?


An ERP system is software designed to integrate and manage the essential parts of a business. It centralizes data and processes, allowing different teams to access and share information seamlessly. This integration helps reduce errors, improve efficiency, and provide a clearer picture of the company’s operations.


For example, a manufacturing company might use an ERP system to track inventory, manage orders, schedule production, and handle accounting—all from one platform. This reduces the need for multiple disconnected tools and manual data entry.


ERP systems come in various sizes and complexities, from simple solutions for small businesses to comprehensive suites for large enterprises. The right ERP depends on your company’s size, industry, and specific needs.


Learn more about ERP Systems by reading: What is ERP (enterprise resource planning)?


Eye-level view of a computer screen displaying an ERP dashboard with charts and graphs

Signs It’s Time to Upgrade Your ERP System


Upgrading an ERP system is a significant decision that can impact your business operations. Here are some clear indicators that an upgrade might be necessary:


1. Your Current System Is Outdated


Technology evolves quickly. If your ERP system is several years old, it may lack features that improve usability, security, or integration with newer tools. Older systems can slow down processes and increase the risk of errors.


2. Business Growth Exceeds System Capacity


As your company grows, your ERP needs change. If your current system struggles to handle increased transactions, users, or data volume, it can cause delays and frustration. For example, a retail chain expanding to multiple locations may need an ERP that supports multi-site management.


3. Lack of Mobile or Cloud Access


Modern businesses require flexibility. If your ERP system does not support mobile devices or cloud deployment, employees may find it hard to access data remotely or collaborate effectively. Cloud-based ERP solutions offer scalability and easier updates.


4. Integration Challenges


If your ERP cannot easily connect with other software like customer relationship management (CRM) or e-commerce platforms, you may face data silos and duplicated efforts. Upgrading to a system with better integration capabilities can improve workflow.


5. High Maintenance Costs


Older ERP systems often require more IT support and custom fixes. If maintenance costs are rising or your vendor is discontinuing support, an upgrade can reduce expenses and improve reliability.

Real-World Example: Zero-Downtime ERA Upgrade


One customer needed to upgrade their ERP system without disrupting day-to-day business. In our private cloud, we have built a wholly duplicated production environment for upgrades, testing, and training. For months, both environments ran in parallel, giving the customer the confidence to thoroughly test before going live. On cutover day, they redirected users to the new environment with no downtime or last-minute issues. Their hosting cost was slightly higher while both environments ran, but once the old system was retired, it dropped back to normal. On-premises hardware couldn’t have provided this flexibility, and in the public cloud, it would have been prohibitively expensive.

Learn more about the risks of not upgrading your ERP system: Upgrading your ERP system: the risk and the opportunity


How to Prepare for an ERP Upgrade


Upgrading an ERP system requires careful planning to avoid disruptions. Here are steps to prepare:


  • Assess your current system’s strengths and weaknesses. Identify what works well and what needs improvement.


  • Define clear goals for the upgrade. These might include better reporting, faster processing, or improved user experience.


  • Involve key stakeholders from different departments. Their input ensures the new system meets diverse needs.


  • Research ERP vendors and solutions. Look for options that fit your industry and budget.


  • Plan data migration carefully. Clean and organize your data before transferring it to avoid errors.


  • Train employees on the new system. Proper training reduces resistance and speeds up adoption.


Benefits of Upgrading Your ERP System


An upgraded ERP system can bring several advantages:


  • Improved efficiency through automation and better workflows.


  • Enhanced decision-making with real-time data and analytics.


  • Greater flexibility to adapt to changing business needs.


  • Stronger security with updated technology and compliance features.


  • Cost savings from reduced maintenance and improved productivity.


When to Consider a New ERP System Instead of an Upgrade


Sometimes, upgrading the existing ERP is not enough. If your business has changed significantly or the current system cannot support new processes, a fresh ERP implementation might be better.


Consider a new system if:


  • Your current ERP lacks critical features needed for your industry.


  • The software vendor no longer supports your version.


  • Customizations have made the system unstable or hard to maintain.


  • You want to move from on-premises to cloud-based solutions.


Switching to a new ERP requires more time and resources but can provide a stronger foundation for future growth.


Final Thoughts on ERP Systems and Upgrades


Understanding what an ERP system does and recognizing when it needs an upgrade can save your business time and money. Look for signs like outdated technology, growth challenges, and integration issues to decide if it’s time to act.


Upgrading or replacing your ERP system is a strategic move that supports better operations and decision-making. Take the time to plan carefully, involve your team, and choose a solution that fits your current and future needs.


 
 
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